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The Bale Tie and Coiled Wire Process, as it was done in 1957

Baling Wire From Northwestern Steel & Wire Co.

The Bale Tie and Coiled Wire Process, as it was done in 1957.

The manufacturing of bale ties at Northwestern Steel & Wire Company was an important item in the company’s project line. Bale ties users were many, including farmers, manufacturers, merchants, and other who required the use of this particular pliable, strong wire.

The following explains how the bale tie and coiled wire department operated as explained in the January 1957 issue of “Northwestern News.”

“This is the story of bale ties and coiled baling wire and how it is produced at Northwestern. Let’s first look at the process involved in the production of bale ties. First, the desired gauges of wire of special analyzed steel is loaded on large reels and then fed through annealing furnaces at controlled temperatures to produce the required pliability and still maintain the strength quality.

“From the furnace the wires pass through a straightening operation and then to the fabricating machine which cuts the ties to the exact length required. From there it automatically forms a single loop or a ‘clinch-hed’ tie. The single loop tie has a loop or eye twisted on one end, therefore making it a simple operation for the user to insert the end of the wire through the loop or eye and twist by hand to secure the bale.

“The ‘clinch-hed’ is a patented bale tie and eliminates the tedious job of hand twisting. The ‘clinch-hed’ tie has a special loop or eye formed on one end of the wire and a head formed on the other end similar to the head of the common nail. The user then needs only to insert the nail head end of the tie through the special loop or eye and the expansion of the bale automatically locks nail heard and eye securely so that it cannot come apart.

“Next the ties are processed through our building machine operations where the bale ties are bundled 250-500 wires each bundle depending on customer requirements. There, a red burlap protective covering is applied to the loop or eye end of the bundle and white burlap protective covering is applied to the tail end of the bundle.

“The entire bundle is then “spiral wrapped” with copper-coated wire for additional protection during handling and shipment to our customers.

“Our bale ties, commonly known as Red Head Gold Band Bale Ties, are produces any desired gauges and lengths to meet the requirements of our customers.

“About 1949, the Manufacturers of Baling Equipment introduced an automatic, self-tying baling machine, that requires the use of annealed wire in coils or spools, which replaces the old hand-fed machines.

“Northwestern has pioneered in the production of this spooled wire for use with automatic self-tying balers.”

Coiled Baling Wire

“In the production of coiled baling wire, the wire, after being drawn from rods to the desired sizes, is then further processed through annealing furnaces to obtain the desired pliability and tensile strength. From there, the wire is re-coiled on our coiling machines into desired coil or spool specifications to meet our customer requirements.

“After the wire is coiled, the coils are sent by conveyor to the packaging end, where they are packed in special cardboard containers and sealed, ready for shipment to the customer.

“For many years, Northwestern has been a leader in quality bale ties and in coiled baling wire from ins inception. The improved production methods and improved quality developed thought these years are proud accomplishments of the men who make this product.

Article taken from the Daily Gazette with some corrections and modifications. Dana Fellows ~ 2011

 

Northwestern Steel & Wire Co. ~ The Terrible Thirties

Northwestern Steel & Wire Company ~ The Terrible Thirties

During the 10 year period of the 1930’s, Northwestern Steel & Wire Company was hit with several disasters. This 10 year period, besides the last 10 before it closed, might have been the most difficult in the company’s history.

The “terrible thirties” not only affected the local area but the entire nation.

Events highlighting those years at Northwestern included the following events:

1930-1932: The Great Depression. NWSW did not closed during this time; however the hours were shortened due to the slowdown in production during this period.

1935-1936: Still in a depression period, NWSW faced and found solutions to financing problems for their conversion to a steel mill operation.

1936-1937: NWSW faced labor problems and during this period officially recognized the first steel-workers union.

1938: Swollen waters from the ice-jammed Rock River went over their banks and flooded many parts of the NWSW plant in the worst flood disaster the company’s history. There was no work stoppage and employees pitched in to rebuild with re-constructions beginning immediately.

1939: A disastrous fire swept throughout the bale tie and other departments casing major damages. Again, there was no work interruption and the re-construction began immediately

1940: Business began an upswing in the two years before the nation would become engulfed in World War II.

Dana Fellows ~ 2011

Source: Daily Gazette

Northwestern Steel & Wire 10 Years After Closing

Sauk Valley News did a story on the mill 10 years after the closing. You can read it here.

The very first post!

This is where I will post stuff about the former Northwestern Steel & Wire Co. After working there for about 15 years I can’t just let those memories die. After NWSW closed, in 2001, I create the Unofficial Website for Laid-off-workers from Northwestern Steel & Wire as a place for all of us to share stories and other information. This site wan not very elaborate and was hosted by Geocities. A few years ago Yahoo purchased Geocities and pulled the plug on the free sites so that. The registered this domain name a few years ago but haven’t done much with the site. I hope to slowly ad content to this site for those who are looking for information about the former mill can find it.